In everyday life, we often see many types of structures made up of iron and its alloy. Iron is one of the most used metal in the world and one need to use in every day life in terms of many structures, appliances and in other way. This article shows you how many types of Iron engineers are using in applications based on its properties and suitabilities.
Pig Iron and its properties:
Pig Iron is a basic raw material for all irons and produced from blast furnace.
It contains Carbon Percentage equal to 3-4%
Pig Iron from ore contains three basic forms of Iron
1. Cast iron (Made from Cupola furnace)
2. Wrought Iron (Made from Pudding furnace)
3. Steel (Made from Bessemer converter)
Wrought Iron and its properties:
Wrought Iron is a mechanical mixture of pure iron and silicate slag
Its Carbon Percentage is 0.02% to 0.03%
Wrought Iron is never cast
Wrought Iron is having high ductile, corrosion resistant, fatigue resistant
It is having Tensile strength: 3380-3500 kg per square centimeter and 2530-2670 kg per square centimeter in transverse direction
Wrought Iron's melting point: 1510 degree C, Weight – 7680 kg per meter cube.
Wrought Iron's Poisson's ratio: 0.3
Malleable Cast Iron and its properties:
Malleable Cast Iron is obtained from hard &brittle white iron., through a controlled heat treatment conversion process.
Malleable Cast Iron is having Carbon % : 2 to 3 %
Malleable Cast Iron having material properties like High yield strength, ease of machinability, corrosion resistance and high young modulus
It is having Low coefficient of thermal expansion and high wear resistance & damping vibration.
Shrinkage Allowance for this Iron is 1.5 mm / 100mm
Malleable Cast Iron is used to make Crank-shaft, rail road, universal joint etc.
Nodular cast iron (Ductile cast iron) and its properties:
Nodular cast Iron contains Carbon % : 3.2 % & 4.2 %
Nodular cast Iron is having damping capacity intermediate between cast iron & steel.
This iron is also having high wear resistance
Application: Pump compressor, valve, i.c engines, pipe, paper industry, earth moving machinery.
Grey cast iron and its properties:
Grey cast iron can also be produced from pig iron.
Grey Cast Iron is an alloy of Carbon & silicon with iron.
Carbon percentage of Grey Cast Iron: 2.5 to 3.8 %
Grey cast iron is having Self damping, good antifriction properties and also having lowest melting point. This is the reason why grey cast iron is mostly used in machining bed to reduce and absorb the vibration due to self damping properties.
Applications of Grey Cast Iron : Machine tool structure, manhole covers , piston rings, rolling mill. Water pipes.
White cast iron and its properties:
Carbon Percentage of White Cast Iron : 1.8 % to 3.6 %
White cast Iron is not machinable
Shrinkage allowance for this type of Cast Iron is 1 mm/ 100 mm.
|Guest Author: Ashwani Ranjan 28 Sep 2014|
|It was quite helpful to understand basic iron types.|
|Guest Author: Bhavin parmar 11 Mar 2015|
|Yeah this website is so helpful for me|
Because I am weak in metal information.
So it gives me some meaningful information for my studies.
I like it
Please can you send me mail of many different. Types of metal and material properties
|Guest Author: Ankita das 01 Apr 2015|
|Can u please explain the difference between types of iron and alloys of iron?|
I'd there any difference?