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JNTU II Year B. Tech M.E. I-Semester syllabus for PRODUCTION TECHNOLOGY
Posted Date: 30 Jul 2008 Resource Type: Articles/Knowledge Sharing Category: Syllabus
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Posted By: sunil Member Level: Diamond Rating: Points: 2
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD II Year B.Tech. M.E. I-Sem
PRODUCTION TECHNOLOGY UNIT – I CASTING : Steps involved in making a casting – Advantage of casting and its applications. – Patterns and Pattern making – Types of patterns – Materials used for patterns, pattern allowances and their construction, Principles of Gating, Gating ratio and design of Gating systems
UNIT – II Solidification of casting – Concept – Solidification of pure metal and alloys, short & long freezing range alloys. Risers – Types, function and design, casting design considerations, special casting processes 1) Centrifugal 2)Die, 3) Investment. Methods of Melting : Crucible melting and cupola operation, steel making processes, special.
UNIT – III A) Welding : Classification of welding process types of welds and welded joints and their characteristics, design of welded joints, Gas welding, ARC welding, Forge welding, resistance welding, Thermit welding and Plasma (Air and water ) welding. B) Cutting of Metals: Oxy – Acetylene Gas cutting, water plasma. Cutting of ferrous, non-ferrous metals.
UNIT – IV Inert Gas welding, TIG & MIG, welding, Friction welding, Induction welding, Explosive welding, Laser welding, Soldering & Brazing. Heat affected zones in welding; welding defects – causes and remedies – destructive nondestructive testing of welds.
UNIT – V Hot working, cold working, strain hardening, recovery, recrystallisation and grain growth, Comparison of properties of Cold and Hot worked parts, Rolling fundamentals – theory of rolling, types of Rolling mills and products. Forces in rolling and power requirements.
UNIT - VI Stamping, forming and other cold working processes : Blanking and piercing – Bending and forming – Drawing and its types – wire drawing and Tube drawing – coining – Hot and cold spinning – Types of presses and press tools. Forces and power requirement in the above operations.
UNIT- VII EXTRUSION OF METALS : Basic extrusion process and its characteristics. Hot extrusion and cold extrusion - Forward extrusion and backward extrusion – Impact extrusion Hydrostatic extrusion. Forging processes: Principles of forging – Tools and dies – Types Forging – Smith forging, Drop Forging – Roll forging – Forging hammers : Rotary forging – forging defects.
UNIT - VIII Processing of Plastics: Types of Plastics, Properties, applications and their Processing methods & Equipment (blow &injection modeling)
TEXT BOOKS : 1. Manufacturing Engineering and Technology/Kalpakjin S/ Pearson Edu. 2. Manufacturing Technology / P.N. Rao/TMH REFERENCES : 1. Production Technology / R.K. Jain 2. Process and materials of manufacturing –Lindberg/PE 3. Principles of Metal Castings / Roenthal. 4. Welding Process / Paramar / 5. Production Technology /Sarma P C / 6. Production Engineering – Suresh Dalela & Ravi Shankar / Galgotia Publications Pvt. Ltd.
For more details, visit http://www.jntu.ac.in/
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