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509104 Process Design And Synthesis
Teaching scheme Examination Scheme
Lecture: - 3h/week Theory: - 100 Marks
Introduction to fundamental concepts and principles of process synthesis and design and use of
flow sheet simulators to assist in process design.
Process Flow sheet Models: An Introduction to Design, Chemical process synthesis, analysis
and optimization. Product design and developments, Process engineering economics and project
evaluation
Life Cycle Assessments of process: From design to product development, Project costing and
performance analysis, Environmental concerns, green engineering, engineering ethics, and health
and safety.
Introduction to commercial process design and costing software such as HYSYS, Aspen plus
etc., Chemical Process (reactor, heat exchanger, distillation etc) analysis using commercial
software
Heat Exchanger Network Synthesis:
Introduction & problem highlights ,HENS basics & graphics, The pinch point approach,
Performance targets, trade-off & utilities, Heat & power integration, HENS as mathematical
programming
Ideal Distillation: Column and sequence fundamentals, Sharp splits & sequencing Phase
diagrams for 2, 3 and 4 components, Feasibility and vapor ow rates for single columns, Residue
curve basics
Non-ideal Distillation: Azeotropic systems; detecting binary azeotropes, Residue curve maps
for azeotropic systems, Topological analysis, Feasibility for single azeotropic columns ,Binary
VLLE and pressure-swing separation, Non-ideal distillation synthesis. Equipment sequencing:
VLE + VLLE , Detailed Residue Curve Maps, Residue curve maps: Interior structure
Reactor Networks: Geometry of mixing and basic reactor types, The Attainable Region (AR)
approach, AR in higher dimensions & for other processes, Reactive Separation processes,
Fundamental behavior and problems, Separation through reactions. Reactive Residue Curve
Maps
References
Douglas, J. Conceptual Design of Chemical Processes. New York, NY: McGraw-Hill
Science/Engineering/Math, 1988. ISBN: 0070177627.
Seider, W. D., J. D. Seader, and D. R. Lewin. Product and Process Design Principles: Synthesis,
Analysis, and Evaluation. 2nd ed. New York, NY: Wiley, 2004. ISBN: 0471216631.
Richard Turton, Richard C. Bailie, Wallace B. Whiting, Joseph A. Shaeiwitz. Analysis,
Synthesis, and Design of Chemical Processes, 2nd Edition, 2002, Prentice Hall ISBN-10: 0-13-
064792-6
L.T. Biegler, I.E. Grossmann and A.W. Westerberg, Systematic Methods of Chemical Process
Design, Prentice Hall, 1997.
For more details, visit http://www.unipune.ernet.in/stud_info/Syllabi/Syllabus_2008.html
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